PROBLEM
The company had a twin shaft shredder,
which would not hold up to the “caustic”
conditions created by the products. In
addition, they need to completely separate
the liquids from the bottles or they could
not dump into the landfill. They needed to
grind the plastic reject bottles of the
various shampoos and lotions, and
separate the liquid from the bottles. The
grinder/shredder would need to be custom
fabricated out of stainless steel, and the
standard frame modified to facilitate a
“tilt” allowing all liquids to drain out of
the machine. It would need to be
“shoehorned” into a very tight setting.
SOLUTION
A custom built Grinder/Shredder would
need to be manufactured for the application.
Manufacturer agreed to build a specified
machine to suit the application using a
special stainless steel material, and
involving numerous changes to the basic
design of the grinder/shredder.
ACTION
A “Monorail” style grinder/shredder
fabricated out of a special Stainless Steel,
and modified to suit the requirements of the
installation, was purchased.
RESULTS
Customer was surveyed after the
installation of the grinder/shredder
and related equipment. Are you
pleased with your investment:?
– “Totally! The machine does all that is
asked of it and more.”
– “It went in with less "glitches" than he
expected. Very happy.”
– “The good news is: what use to take 8
hours and 3 men to grind the reject
containers. Now it takes 2 hours with
1 man. And, we can legally dump the
materials in the landfill.”